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PFR – Plug Flow Reactor

Safe, Continuous, and Controlled Chemical Reactions.

Plug Flow Reactor
Overview

Continuous Reaction Technology with Enhanced Safety & Scalability

Zen’s Plug Flow Reactor (PFR) system is engineered for continuous chemical reactions under controlled conditions. Reactants flow through a tubular reactor where reaction kinetics are tightly managed. This setup offers superior heat and mass transfer, making it ideal for high-throughput synthesis with improved safety and scale-up potential.

Designed for pharmaceutical, chemical, and R&D sectors, Zen’s PFR systems support temperature- and pressure-sensitive reactions, with automation, data logging, and flexible configurations.

Key Features
  • ✔️ Continuous and steady-state reaction conditions
  • ✔️ Excellent thermal control with uniform flow profile
  • ✔️ Configurable residence time and flow rate
  • ✔️ Modular design with inline sensors and sampling points
  • ✔️ Skid-mounted setup with safety and automation integration
Applications

Precise Reaction Engineering for Modern Processes

PFRs are used in process intensification and continuous manufacturing where consistent quality and control are critical:

✔️ Hydrogenation, nitration, sulfonation reactions

✔️ API and intermediate synthesis under flow

✔️ Exothermic reactions with precise temperature control

✔️ Reaction optimization in pilot and production environments

Why Choose Zen

Zen’s Advantage in Flow Reaction Technology

  • ✔️ Extensive experience with flow reactors and inline reaction engineering
  • ✔️ In-house design, automation, and commissioning support
  • ✔️ Skid-based PFRs tailored for pharma, API, and chemical sectors
  • ✔️ Real-time analytics with SCADA/PLC integration
  • ✔️ Delivered systems to top R&D and production clients in India
  • ✔️ Pilot-tested systems available for validation and scale-up

Looking to scale your continuous reaction process?

Zen’s PFR systems offer safe, precise, and scalable solutions to elevate your chemistry.

Get In Touch

07, Udaya Vensar, Road No.1, Jubilee Garden, Kothaguda, Hyderabad, India

enquiry@zengroupindia.com

+91-8712637772

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